Diary #36

Novel Solutions - Balloon Radios

One of the problems occasioned by the severely restrictive FCC rules for spread spectrum radios, is that small, economical radios that can be associated with just one sensor do not have the effective range to reach centralized access point. That is especially true through masking trees.

An illustrative requirement for this problem is the '40 wells' in the Trout Lake research area.

The research project at Trout Lake includes monitoring 40 separate 'wells' each of which is a narrow - 2 inches in diameter - plastic pipe inserted into the ground down below the water table. Then the water depth is measured on a recurring basis. It would be desirable to have the levels measured to 1cm accuracy, and recorded, at least once a week, or more frequently if feasible. But given the labor effort required - slowed down even more in the winter when the snow is deep - the set is surveyed only once a month.

It is obvious that a wireless device at each well, connected to a depth sensor which can be either timed to read and store the depth until polled through the radio, or read the depth only at the time called, can be set up with suitable rechargeable or replaceable radios. But if the radios are large enough to produce the necessary wattage, such as a full 1 watt, like Freewaves, they will be costly - currently between $1,000 and $1,800 each. Lower power - like 100mw - can be found in small radios such as World Wireless Microhoppers, which can be purchased around $100 in volume. But these radios have very limited range in treed areas - less than ¼ mile. That is insufficient to reach central relay radio points covering a large number of radios.

We decided to try an approach which could minimize the linear feet that a 100mw radio signal would have to travel through masking trees before reaching a relay radio. We decided to use a small helium filled balloon which, tethered could reach to 400 feet of elevation carrying up to 10 lbs of radio/battery payload, and 'look down' on the radios at each well through less foliage.

Then the researcher can drive to within 1 or more miles of a cluster of wells, raise the balloon carrying the configured radio and a battery with at least 4 hours of life, to the altitude necessary to clear the majority of trees in between, and using a laptop computer connected to a base radio, 'poll' by number the well radios, capturing the data.

Before doing a field test at Trout Lake, we needed to assemble the balloon and harness, configure test radios, and weigh the package, run up the balloon and try the radio links. Just to be sure all the parts would work together.

We did this near Port Ludlow at Dan Withers home/lab on the Olympic Peninsula.

Dan Withers assembles while Dave Hughes watches

In this first instance we ordered an 8 foot balloon from Balloonworks of Florida---a black balloon, with name of Trout Lake Research Station in yellow. And a harness that could hold with Velcro items suspended beneath the balloon.

We considered several 'packages' to be suspended, and batteries and weighed them.

Possible batteries. Picked one at left.

Then, with a Microhopper radio at the heart of it, we assembled an antenna cable, so the antenna could hang 'straight down' below the balloon, a power connector, a pack of 6 small batteries which produces 9+ volts. Then we used an aluminum case in which to stuff the components, surrounded for now with plastic bubble packing.

Components of Payload

The straps on the balloon base had to be extended around the aluminum carrier.

Harness with balloon and carrier

Weighing all the above came to only 1.25 lbs of payload!

Payload weighed

With the 400 foot length of light but strong tether cord, I expect to use a 6 foot balloon next time. It can easily carry the load, and requires much less helium to fill it. One standard tank, costing from $60 to $90 each, could fill the balloon twice, and 'top off' weekly if the smaller balloon is stored inside.

We tried to fill the balloon with the purchased tank. We were shorted some gas, since the tank should completely fill out an 8 foot balloon. So the resultant balloon did not properly hold the straps in place, and the rig at the bottom had a tendency to tilt.

Tom Williams holding balloon and payload

We took too much time getting the three Microhoppers to configure properly - one at base Laptop connected by serial cable, one relaying, on the balloon, and one to be connected to a CR10X Data Logger - so we could 'read' a proper connection of the links.

In order to be sure the radios were working properly we attached a clever device I had Dan make, which, when connected to the serial port of a radio which does not have - as the Freewave does, a 'connect' indicator light, will light up at both ends if one is attached also to the other radio's serial port.

The Microhoppers have no connect indicator lights, as do not some much more costly radios like the Novaroam. This handy little device can be used in many ways.

Connect Indicator connected to Microhopper

Using the Connect Indicator device, we first flew the balloon with relay radio attached, to insure we had communications between ground and air. We did. The green LCD on the Connect Indicator Box continually blinked as the balloon went aloft, indicating a continuous connection to radio on the ground.

Dan Withers with the completed balloon system being launched

We then set up the total experiment, with the Data Logger, connected to the end-point Microhopper and placed away from the house. The base station Microhopper was then connected to a laptop running PCW208 software so we could observe the connection and gauge its reliability in reaching the distant CR10X where the data would be stored. Later, if this worked, we would substitute a single depth-measurement sensor at the distant radio end for the data logger. That has yet to be fabricated.

It was near dusk with the wind coming up before the Balloon flew and let us test it end to end.

Controlling the balloon up 200 feet

The balloon fighting the evening breeze

As we hoped, the connection was completed.

The PCW208 software reported that it was connected to the Data Logger, via the relay radio on the balloon.

The 'Connected' signal

Learning much about the details of what it would take, we took the balloon down, and returned to Colorado to prepare it to be taken to Trout Lake for a real-distance test in the field.

But we did not leave before Dan showed us his progress on designing a depth gauge that (1) would fit down in the very narrow 'well' pipe (2) would be accurate enough for the researchers and (3) cheap to make in quantity.

The interface between the radio input port, and the sensor, which would have to be analog, would have to be designed also. Dan was turning to the tiny PIC processor for that task, which is a complete processor and memory on a tiny chipset.

$5.00 pic processor and $40 pic ready for applications

Two Tiny Transceivers

With pic processors, very small transceivers, a sensor, batteries, costing less than $200 per unit, we may be entering the era of scalable deployment of large numbers of sensors economically in an area, rather than just singular, costly, data loggers connected by wireless.

 

Short (30 seconds to 1.5 minutes) Quick Time/Real Media Videos about the Balloon tests.

Short Videos

 

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