Diary 49

Power, Power, Power

In the past year it has become increasingly apparent that the biggest
problems in this business are not caused by radio distances, antennas, Ethernet converters, serial ports, and the like. As the title
foreshadows, the biggest problems have been related to the acquisition and maintenance of reliable electrical power in the field.

Broadwater Tower

Broadwater Tower is outfitted with a proliferation of devices: a
Wi-LAN radio to provide an Internet backhaul to Oyster, VA; a Zcomax
radio to provide an 802.11b wireless cloud for the southern end of Hog
Island; a Teletronics amplifier to boost the Zcomax radio's output
power and input sensitivity; a Panasonic camera (with pan/tilt/zoom
capability) to view the island and surrounding waters; an Axis web
server to distribute images coming from the Axis camera; and an
Ethernet hub to tie them all together.

These devices do not all run on 12 volts. The Zcomax does. The
WiLan uses a power supply output of +12, -12, and 5 volts. The little
hub runs on 3 (or is it 5?) volts. Axis's web site says their camera
runs on 12 Volts AC (You read right -- Alternating Current). And so
on.

We learned that it was possible to use resistors, little solid
state devices, etc., to create a multi-tap, multi-voltage power
supply. But such an arrangement would be highly customized, and not very replicable. And the purpose of this project is to provide viable
models for field scientists.

So we took the easy-but-inefficient route, and used an inverter, a
power strip, and a large number of external power supplies. The
inverter gets its power from a pair of deep-cycle batteries, which in
turn get their power from an array of six 50-watt solar panels.


Broadwater Tower's Solar Panels

This arrangement was not sufficient to provide 24x7 power for the
attached equipment, at least not through an inverter and a bunch of
power supplies and transformers. After about a week of continuous
operation, the batteries had drained to the point that the inverter
automatically shut off. Compounding the problem, this particular
inverter model does not turn back on after its power source
turns off, even after power is restored.

As a stopgap solution we set up an inexpensive appliance timer that
shuts down everything but the inverter, which would not be kind enough to turn back on later, from roughly dusk to dawn. A more permanent solution, not yet implemented as of this writing, has been offered by Nature Conservancy staff, who have offered to re-engineer the solar/battery combination, in the process more than doubling the
capacity by the addition of at least 6 more 50-watt solar panels to
the mix.

Further Issues at Broadwater

We found that the Axis server tended to spontaneously shut down an
hour or so into each day's operation. Guessing that it was caused by
the heat from all those power supplies, we separated power from
"functional" equipment by moving one inverter and six power supplies
to a separate box.


Power supplies are in the blue box on the left.

Even if it works, the goal of replicability is in question. It is
not necessarily reasonable to ask a researcher (who presumably just
wants to gather some data without requiring someone to hike to the
site every couple of weeks) to set up a dozen or more 50 watt solar
panels.


Machipongo Station

At Machipongo Station we had a somewhat easier time, due to three
factors:

  • We had learned at Broadwater Tower that it was better to
    overbuild in terms of Solar Panels;
  • We did not have to deal with the Wi-LAN radio (which was easily
    the biggest consumer of power of all our equipment); and
  • The folks from the Nature Conservancy were there to help us from
    the outset. Their field engineering skills were a great help in this
    project as well as the meteorological station project mentioned
    below.

The Conservancy's experience helped us in another way as well at
Machipongo: they were able to quickly ascertain that only about half
the units in Machipongo Station's 7-panel solar array were in fact
providing any current -- the others were not pulling their weight, if
they were running at all, presumably due to faulty connections.

One nice feature of the teletronics CPE box (see Diary 46) is that it
uses a "Power Over Ethernet" scheme, which simply means that one pair of wires, in this case wires 7 and 8 (usually white/brown and brown) carries the DC power to run the radio. Not too crucial in this case, but a nice feature in other situations where you want to put the radio outdoors adjacent to the antenna.


Power-Over-Ethernet. The Ethernet connection and DC power,
coming in through the blue and black cables (bottom), are sent to the
CPE radio through a single gray cable (top).

Machipongo Station's equipment ran 24 hours a day for a month or two until a stormy week (no direct sunlight) finally took battery voltage
down to the cutoff point. As of this writing it appears that the
current solar array has power to spare, beyond the needs of the single
deep cycle marine battery that is in use. Therefore we plan to add a
second battery, with no other changes to the solar array or power
consumption scheme.

Internet Boat

The easiest power management situation was the IP-equipped boat, on which the only component is an RF amplifier made by Young Designs. The amp is powered directly from the boat's 12 VDC console, requiring no inverters. Ironically, we will probably outfit the boat with an inverter for the laptops that will be used there.


Machipongo Meteorological Station

As mentioned in Diary 48, attempts to use DC-to-DC power conversion at the met station were unsuccessful. The power supplies we tried,
converting 12 VDC down to 4.5 or 6 volts, were not adequate
substitutes for the 120 VAC to 5.2 VDC converter that came with the
unit. Both alternatives caused the red "Power ain't right" light to
show up in the field, requiring us to stay with an inverter-based
setup. So, we will keep the two 50 watt solar panels for a radio that
ostensibly draws less than 1/2 watt of actual power.


Solar Overkill for Machipongo Met Station?


Lessons Learned / Conclusions

We wish there had been some way to use wind power on Hog Island, but the hazard to birds, coupled with the short time allotted for the
project, made that unattainable.

  • Always-on Internet connections sometimes require a lot of
    electricity, driving both complexity and costs up.
  • Whenever possible, you should choose equipment that runs on 12
    volts DC for field use.
  • The more hardware modules you put in a site, the less likely it is
    that you will be able to use pure DC power.
  • Inverters and transformers should be used only as a last resort.
  • When you can't run 24x7, the next best thing is to set up a timer
    to reduce power consumption.

-Tom Williams
Special Assistant
NSF Wireless Field Tests